Manufacturing Precision Springs

Glossary

Active Coils (n)  -  those coils which are free to deflect under load.
Angular Relationship of Ends  -  the relative position of the plane of the hooks or loops of extension springs to each other.
Baking  -  heating of electroplated springs to relieve hydrogen embrittlement.
Blue  -  a thin blue film of oxide on ferrous alloys, sometimes used to indicate that the material has been stress relieved.
Buckling  -  bowing or lateral deflection of compression springs when compressed, related to the slenderness ratio (L/D)
Close-wound - coiled with adjacent coils touching.
Closed and Ground ends  -  as with closed ends, except that the end is ground to provide a flat plane.
Closed ends  -  ends of compression springs where pitch of the end coils is reduced so that the coils touch.
Closed length  -  see Solid height
Coils per inch  -  see Pitch
Deflection (F)  -  motion of spring ends or arms under the application or removal of an external load (P).
Elastic limit  -  maximum stress to which a material may be subjected without permanent set.
Endurance limit  -  maximum stress at which any given material will operate indefinitely without failure for a given minimum stress.
Free angle  -  angle between the arms of a torsion spring when the spring is not loaded.
Free length (L)  -  the overall length of a spring in the unloaded position.
Frequency (natural)  -  the lowest inherent rate of free vibration of a spring itself (usually in cycles per second) with ends restrained.
Gradient  -  see Rate (R).
Heat setting  -  fixturing a spring at elevated temperature to minimize loss of load at operating temperature.
Helix  -  the spiral form (open or closed) of a compression, extension, and torsion springs.
Hooke's Law  -  load is proportional to displacement.
Hooks  -  open loops or ends of extension springs.
Hot pressing  -  see Heat setting.
Hydrogen embrittlement  -  hydrogen absorbed in electroplating or pickling of carbon steels, tending to make the spring material brittle and susceptible to cracking and failure, particularly under sustained loads.
Hysteresis - the mechanical energy loss that always occurs under cyclic loading and unloading of a spring, proportional to the area between the loading and unloading load-deflection curves within the elastic range of a spring.
Initial tension (Pi)  -  the force that tends to keep the coils of an extension spring closed and which must be overcome before the coils start to open.
Load (P)  -  the force applied to a spring that causes a deflection (F).
Loops  -  coil like wire shapes at the ends of extension springs that provide for attachment and force application.
Mean coil diameter (D)  -  outside spring diameter (O.D.) minus one wire diameter (d).
Modulas in shear or torsion (G)  -  coefficient of stiffness for extension and compression springs.
Modulas in tension or bending (E)  -  coefficient of stiffness used for torsion and flat springs (Young's Modulas).
Moment (M)  -  see Torque.
Open ends ground  -  "open ends, not ground" followed by an end grinding operation.
Open ends, not ground  -  end of a compression spring with a constant pitch for each coil.
Passivating  -  acid treatment of stainless steel to remove contaminants and improve corrosion resistance.
Permanent set  -  a material that is deflected so far that its elastic properties have been exceeded and it does not return to its original condition upon release of load is said to have taken a "permanent set".
Pitch (p)  -  the distance from center to center of the wire in adjacent active coils (recommended practice is to specify number of active coils rather than pitch).
Poisson's Ratio  -  the ratio of the strain in the transverse direction to the strain in the longitudinal direction.
Preset  -  see Remove set.
Rate (R)  -  change in load per unit deflection, generally given in pounds per inch. (N/mm)
Remove set  -  the process of closing to a solid height a compression spring which has been coiled longer than the desired finished length, so as to increase the apparent elastic limit.
Residual stress  -  stresses induced by set removal, shot peening, cold working, forming, or other means. These stresses may or may not be beneficial, depending on the application.
Set  -  permanent distortion which occurs when a spring is stressed beyond the elastic limit of the material.
Shot peening  -  a cold working process in which the material surface is peened to induce compressive stresses and thereby improve fatigue life.
Slenderness ratio  -  ratio of spring length (L) to mean coil diameter (D).
Solid height (H)  -  length of a compression spring when under sufficient load to bring all coils into contact with adjacent coils.
Spring index  -  ratio of mean coil diameter (D) to wire diameter (d).
Squared and ground ends  -  see Closed and ground ends.
Squared ends  -  see Closed ends.
Squareness of ends  -  angular deviation between the axis of a compression spring and a normal to the plane of the ends.
Squareness under load  -  as in squareness of ends, except with the spring under load.
Stress range  -  the difference in operating stresses at minimum and maximum loads.
Stress relieve - to subject springs to low-temperature heat treatment so as to relieve residual stresses.
Torque (M)  -  a twisting action in torsion springs which tends to produce rotation, equal to the load multiplied by the distance (or moment arm) from the load to the axis of the spring body. Usually expressed in oz.· in.· lb.· ft.·,or in.,N,· mm.
Total number of coils (Nt)  -  number of active coils (na) plus the coils forming the ends.
Wahl Factor  -  a factor to correct stress in helical springs effects of curvature and direct shear.